Boyle Tool & Die Co., Inc. WHEN CLOSE JUST WON'T CUT IT!

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Large Shaft & Gear Mount
Large Shaft & Gear Mount

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At Boyle Tool & Die Co., we have specialized in manufacturing high quality dies and machine parts for over 40 years. Our team of experts is well known for taking on challenging projects. This was exemplified when a customer needed a large shaft and gear mount custom manufactured for use on high end production machinery. This shaft and gear mount had a broken casting, and a new one from the OEM had been quoted with a timeframe of 6 weeks. Our client needed this component before then, so our experts reverse engineered the parts using the broken casting. We employed our AutoCad Software, measuring tools, Master Cam Software, and CNC mill to fabricate this product from A36 steel. The final measurements of the overall part were 2.835” x 17.874” x 24.725”, with precision tolerances of ±0.0005”. Our engineers were able to improve the original design, helping to reduce the chances of future part failure. Using reverse engineering and state-of-the-art machinery, we were able to manufacture this assembly more quickly and cost-effectively than the original OEM. Our entire process was completed in two weeks-a quarter of the time of our customer’s original quote. After the design and machining processes were completed, we delivered the final product in a crate to our client.

To learn more about this project, please take a look at the table below or contact us directly.

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Project Name
Large Shaft & Gear Mount
Project Description
This large shaft and gear mount are used on high end production machinery.
Capabilities Applied/Processes
Primary:
Design from Broken Casting
Secondary:
CNC Machining (entire mount out of solid steel)
Equipment Used to Manufacture Part
AutoCAD Software, Measuring Tools, Master Cam Software, CNC Mill
Overall Part Dimensions
2.835" x 17.874" x 24.725"
Tightest Tolerances
±0.0005"
Material Used
A36
Industry for Use
Machinery
Volume
1
Packaging
Crate
Delivery/Turnaround Time
2 Weeks

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